The Industrial Mixer Guide

Before even thinking about shopping for industrial mixers, there are a few things that your company should take into consideration. A variety of mixing processes and industrial mixer requirements needed to meet these; it would be unwise to purchase the first industrial mixer you come across. First, your company needs to assess the mixing type your company will be implemented and the turnover rate required to meet efficiency needs. The first thing you’ll want to look at is the amount of agitation you’ll need in order to produce the desired mixing effect.

Agitation is how fast and in what manner the mixing takes place. In order for most materials to be mixed properly, it is necessary to keep movement applied to the components. Processes and materials that are more difficult to combine will generally take a higher horsepower industrial mixer and more time. Viscosity of the liquids, settling rates of solids, corrosive characteristics, and other important physical properties of the mixing process should also be taken into consideration while determining the rate of agitation your mixer will require.

Industrial mixers are defined in terms of horsepower, speed, and torque. Speed is measured in RPM and torque is based on a mathematical equation based on pounds per square inch. Low speed mixers usually offer more torque while high horsepower industrial mixers usually have a higher turn-over rate. When determining whether more horsepower or torque is needed, you must refer to the above process of finding out the desired material and the viscosity of the mixture. The size of the object that is doing the actual mixing on industrial mixers is also important; this object is defined as Read the rest of this entry »

Used to mix a wide range of materials, industrial mixers are perfect for cutting down on time and labor. Used in many different industries including the food, chemical, pharmaceutical plastic and mineral industries, the uses of industrial mixers are endless. With so many different uses and vendors it is important to find out exactly what your company needs in order to find the right mixer for the job. Using different types of blades to create a homogeneous mixture, the varieties of industrial mixers is virtually endless.

Industrial mixers can also operate at different temperatures and pressures for mixing different solutions and sometimes include external systems that can be added. Other options include spray nozzles and pneumatic or electric systems. Mixing at an industrial level can be difficult to achieve, especially without the right equipment. A typical use of industrial mixing is concrete mixing which includes cement, stand, gravel, and water to produce a self-hardening mass. Very important in the construction industry, large vehicles are used for this process. Since not all industries can implement cement trucks to do the mixing, a smaller scale industrial mixer is needed.

In most instances, movement needs to be maintained while adding different components to a mixture. Some industrial mixtures simply involve an apparatus that continues to stir the mixture, while some use a drum to shake the substance. Depending on the nature of the mixture and the industry, a certain type of industrial mixer is ideal for different conditions. There are also a number of different mixing processes, each perfect for a certain type of material and each executed using different techniques.

Blending is the process of combining two or more liquids until each one is perfectly blended into one substance. The time it takes to mix certain materials is different and companies use different types of mixers depending on the desired outcome. Time is the most important thing to look at when blending materials and the amount of horsepower on an industrial mixer can be the most important component. Increased horsepower means Read the rest of this entry »